Showing posts with label Tool design. Show all posts
Showing posts with label Tool design. Show all posts

Sunday, October 11, 2015

Why use injection molding



Why use injection moulding

Injection moulding, the most popular process for manufacturing thermo-plastic products. It is the best way to get not only the product you want but also at the quality you need it. ALNO Product Services have been specialists in every facet of the moulding process from design and prototype right through to the manufacture for many years and have vigorous quality procedures which we follow to ensure you get the very best product possible. What are the main advantages and disadvantages of this process?

ALNO Tool Design Sydney

Plastic Injection Molding Advantages

High Degree of Efficiency

Injection moulding can produce an incredible amount of parts per hour. It’ll depend on how many impressions are in your tool. Usually the injection moulding operation runs all night and day once the mold is set up.

Cost Effective

As the plastic injection is an automatized process, it allows the manufacturing stage runs with few labor on top of production.

Multiple materials moulded at the same time

The benefit of co-injection moulding is you can produce plastic part with more than one plastic material at the same time.

Wide range of plastic material can be used  

The chemical industry provides to you several types of plastic that can be used for different components. And beyond that there are some types that can performance as essential materials for industries such as steel.      

Mold Tooling

Plastic Injection Moulding disadvantages


High initial cost

The tooling is the essential stage of the plastic injection moulding, because this component provides the quality of the final plastic part. Its initial cost is totally depended on how well the tooling manufacture will be.

Expensive investment

The injection moulding equipment is very expensive, and it can take a few years to cover the investment. Before make the investment is important to know about the basics of these machines, which brand is better, how are their performance, etc. All these essential steps will make you find a machine that fit well for your business

Plastic parts must be designed with injection moulding consideration

All the plastic parts designed to do injection moulding must follow the basic rules of injection moulding. The most important thing to realise is that a mould tool is made from two halves that need to pull apart, and the part needs to be able to be released from the tool.

Plastic Injection moulding


Plastic Forming


Plastic Injection Process


Toolmaking


Injection Mould Tooling

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CNC Machining Sydney ALNO

 

CNC Machining | CNC Turning | General Machining 

Component Machining | Precision Machining


Tuesday, July 24, 2012

Complex Injection Molding



At ALNO Product Services it is our experience that sets us apart from our competitors the process of injection moulding frequently involves problem solving.  Many of the problems regularly faced by a moulder are quality related problems including: short shots, flash, dimensional issues, warp, and cosmetic concerns.  The moulder is also frequently confronted with the need to reduce cycle times and/or increase yields.

Mould Design Sydney CNC Machining



The cumulative experience of a truly cross-functional team is powerful as both an informal and formal problem solving tool.  When tackling a complex moulding problem, it is a good practice to involve personnel from moulding, tooling, design, and quality.  This can be done in an informal shop floor setting or in a conference room.  A group of technical people getting together to share their experiences in solving a problem is a technique called “brainstorming” which leads into our next blog discussion of structured or formal problem solving tools.

For higher levels of team work when injection moulding challenges are too much contact ALNO Product services today.

ALNO CNC Machining Sydney


Wednesday, June 27, 2012

Plastic Injection Tooling: Tooling



ALNO Product Services Provide a specialist services in terms of plastic injection tooling from initial concept and part industrial design ...

CNC Machining | Sydney