Sunday, October 11, 2015

Why use injection molding



Why use injection moulding

Injection moulding, the most popular process for manufacturing thermo-plastic products. It is the best way to get not only the product you want but also at the quality you need it. ALNO Product Services have been specialists in every facet of the moulding process from design and prototype right through to the manufacture for many years and have vigorous quality procedures which we follow to ensure you get the very best product possible. What are the main advantages and disadvantages of this process?

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Plastic Injection Molding Advantages

High Degree of Efficiency

Injection moulding can produce an incredible amount of parts per hour. It’ll depend on how many impressions are in your tool. Usually the injection moulding operation runs all night and day once the mold is set up.

Cost Effective

As the plastic injection is an automatized process, it allows the manufacturing stage runs with few labor on top of production.

Multiple materials moulded at the same time

The benefit of co-injection moulding is you can produce plastic part with more than one plastic material at the same time.

Wide range of plastic material can be used  

The chemical industry provides to you several types of plastic that can be used for different components. And beyond that there are some types that can performance as essential materials for industries such as steel.      

Mold Tooling

Plastic Injection Moulding disadvantages


High initial cost

The tooling is the essential stage of the plastic injection moulding, because this component provides the quality of the final plastic part. Its initial cost is totally depended on how well the tooling manufacture will be.

Expensive investment

The injection moulding equipment is very expensive, and it can take a few years to cover the investment. Before make the investment is important to know about the basics of these machines, which brand is better, how are their performance, etc. All these essential steps will make you find a machine that fit well for your business

Plastic parts must be designed with injection moulding consideration

All the plastic parts designed to do injection moulding must follow the basic rules of injection moulding. The most important thing to realise is that a mould tool is made from two halves that need to pull apart, and the part needs to be able to be released from the tool.

Plastic Injection moulding


Plastic Forming


Plastic Injection Process


Toolmaking


Injection Mould Tooling

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CNC Machining | CNC Turning | General Machining 

Component Machining | Precision Machining


Friday, July 5, 2013

Design and Build Injection Moulding tools


The team at ALNO Product Services design and build injection moulding tools.




For more information on injection moulding tooling contact ALNO product services today!



CNC Machining Central Coast ALNO




Tuesday, May 21, 2013

Plastic Injection Tooling: Injection Mould Making

ALNO Product Services   is a Central Coast plastic injection mould making   specialist providing advanced design and mould tool making...

Injection Mould Making

ALNO Product Services  is a Central Coast plastic injection mould making  specialist providing advanced design and mould tool making services producing a variety of plastic components and products for automotive, medical, building, point of sale and retail industries.

Established since 1988, we have state of the art plastic moulding building machines, with the latest technology, our team offers quality and performance are second to none.



If you are seeking to get your product to market quickly, ALNO Product Services will fast track the process with our in house tool room, capabile of producing initial prototypes along with first off tooling to get your product  in the hands of consumers sooner.

Our Team can offer low cost, fast, efficient tooling from design and development through to production and often competing with far eastern suppliers.

Managing every stage of the process from design to manufacture

If you would like a quotation or to discuss the development of your product, please email your files to info@alnoproductservices.com.au,  we can read the majority of file formats and advise you on the best process and materials available.



For more information on Toolmaking contact ALNO today!

ALNO Product Services

General Engineering | CNC Machining

Monday, September 24, 2012

Tool Making

The team at ALNO Product Services have experience across a combination of modern and traditional approaches depending on your particular requirements. Each member is fully qualified to the highest standards on all current 3D modelling CAD / CAM software packages including Inventor, AutoCAD and Solidworks. This technological advantage offer our clients a 1st class services which results in the production high quality designs furthermore higher quality end products.

If you have an existing design we may be able to import it straight into our own software packages full flexibility in making last minute adjustments before converting the information into a machine program.
 
CNC Machining Central Coast

We pride ourselves in being able to provide a fast efficient service in producing prototype samples.

A dedicated team of talented pattern makers create the "ideas" and are able to produce these samples for trial quantities before production.

Development moulds can also be used and together with a sample cutter can represent finished production samples.

We can offer high volume production quality samples to assist in production and transit trials.

 For more information on get you products to production contact ALNO Product Services.


CNC Machining Sydney ALNO




Saturday, September 1, 2012

Plastic Product Design

The Team at ALNO Product Services specialise in all aspects of product design, from concept to final production.

Working closely with our in house team of rapid prototype producers & Injection tool makers, not just for models & prototyping but for design verification as well.

It’s important to know, not just that your product can be made, but that it can be made on budget & by the most cost effective method.

Manufacture-ability is more important than product cost as what is the point of design if it cannot be manufactured, our toolmakers have plenty of stories of industrial design spending clients money on products that are just not build-able.

In this way, offering multi CAD platform compatibility & multiple design analysis solutions with is over seem by first class Australian trained toolmakers ensure production.

At ALNO Product Services our forte is economical design and construction, in terms of initial investment and operating cost.



Design CNC Machining Sydney

For more information in injection moulded products that wont break the bank please contact  



ALNO CNC Machining Central Coast

Tuesday, July 24, 2012

Complex Injection Molding



At ALNO Product Services it is our experience that sets us apart from our competitors the process of injection moulding frequently involves problem solving.  Many of the problems regularly faced by a moulder are quality related problems including: short shots, flash, dimensional issues, warp, and cosmetic concerns.  The moulder is also frequently confronted with the need to reduce cycle times and/or increase yields.

Mould Design Sydney CNC Machining



The cumulative experience of a truly cross-functional team is powerful as both an informal and formal problem solving tool.  When tackling a complex moulding problem, it is a good practice to involve personnel from moulding, tooling, design, and quality.  This can be done in an informal shop floor setting or in a conference room.  A group of technical people getting together to share their experiences in solving a problem is a technique called “brainstorming” which leads into our next blog discussion of structured or formal problem solving tools.

For higher levels of team work when injection moulding challenges are too much contact ALNO Product services today.

ALNO CNC Machining Sydney